May 23,2024
Leshan, a leading plastic blow molding machine factory and supplier, specializes in providing top-of-the-line blow molding machines to meet diverse industrial needs. As a trusted wholesaler and supply agent, Leshan offers an extensive range of products, including the HDPE Hydraulic Plastic Blow Molding Machine. This detailed guide explores the features, benefits, and applications of this advanced machine, underscoring Leshan's commitment to quality and innovation. Introduction to HDPE Hydraulic Plastic Blow Molding Machine The HDPE Hydraulic Plastic Blow Molding Machine by Leshan is designed to deliver high efficiency and precision in the production of HDPE (High-Density Polyethylene) containers and products. This machine is ideal for manufacturing a wide range of hollow plastic products, offering exceptional performance and reliability. Key Features of HDPE Hydraulic Plastic Blow Molding Machine 1. Advanced Hydraulic System The machine features a state-of-the-art hydraulic system that ensures smooth and precise operation. The advanced hydraulics enhance the machine's efficiency, allowing for faster cycle times and consistent product quality. 2. High Precision and Accuracy With cutting-edge technology and precision engineering, the HDPE Hydraulic Plastic Blow Molding Machine guarantees high accuracy in the production of plastic products. This precision is crucial for maintaining consistent product dimensions and meeting stringent quality standards. 3. Robust Construction Built with durability in mind, the machine's robust construction ensures long-term reliability and minimal maintenance. The high-quality materials used in its construction provide resistance to wear and tear, ensuring longevity and consistent performance. 4. Ease of Maintenance Leshan's HDPE Hydraulic Plastic Blow Molding Machine is designed for easy maintenance, reducing downtime and ensuring continuous operation. The user-friendly design allows for quick and simple maintenance procedures, enhancing overall productivity. Applications of HDPE Hydraulic Plastic Blow Molding Machine 1. Packaging Industry The machine is widely used in the packaging industry for producing HDPE bottles, containers, and jars. Its ability to produce high-quality packaging solutions with uniform wall thickness and precise dimensions makes it an indispensable tool in this sector. 2. Automotive Industry In the automotive industry, the machine is utilized to manufacture various components such as fuel tanks, air ducts, and fluid reservoirs. The durability and precision of the HDPE products produced by this machine ensure they meet the rigorous demands of automotive applications. 3. Household Products The HDPE Hydraulic Plastic Blow Molding Machine is ideal for producing a variety of household products, including toys, storage containers, and kitchenware. Its versatility allows for the production of items with complex shapes and sizes. 4. Industrial Applications The machine also caters to industrial applications, producing components such as chemical drums, toolboxes, and industrial containers. Its high efficiency and precision ensure the production of durable and reliable industrial products. Expert Insights on HDPE Hydraulic Plastic Blow Molding Machine Leshan is committed to providing advanced and reliable blow molding solutions that meet the evolving needs of our clients. Our HDPE Hydraulic Plastic Blow Molding Machine embodies our dedication to innovation and excellence. Our HDPE Hydraulic Plastic Blow Molding Machine is designed for cleaner and easier maintenance, ensuring high productivity and minimal downtime. The advanced hydraulic system and robust construction make it an ideal choice for a wide range of applications. Conclusion The HDPE Hydraulic Plastic Blow Molding Machine from Leshan is a versatile and reliable solution for producing high-quality HDPE products. Its advanced features, including the state-of-the-art hydraulic system, high precision, and robust construction, make it an indispensable tool in various industries. As a leading plastic blow molding machine factory, wholesaler, and supply agent, Leshan is committed to delivering top-quality machines that meet the highest standards. Contact Leshan today to learn more about our HDPE Hydraulic Plastic Blow Molding Machine and how it can benefit your production processes. Tag: EBM Blow Molding Machine
May 23,2024
Leshan Intelligent Equipment Company was founded in 1995 and is a professional supplier specializing in the design and production of blow molding machines. We manufacture injection molding and blow molding systems, including multi-layer coextrusion blow molding machine,Chemical barrel blow molding machine,Blowing Mould & Injection Mould,athlon series hydraulic machine,PET Machine,Irregular shape product blow molding machine,Daily chemistry bottle blow molding machine,Extrusion Die Head,Milk bottle blow molding machine and other related products. We have introduced Germanic technology 3D scanners specifically designed for mold design, and utilizing our strong technical capabilities, we have been developing various plastic molding and processing equipment.We are still adopting international standards and ISO9001:2012 quality management system in production. As we continue to improve through planning, summarization, and innovation, our products sell well nationwide and are exported to countries such as Russia, Vietnam, Poland, and Fiji,Thailand,Czech Republic. We also adhere to the business philosophy of seeking victory through quality and seeking leadership through integrity. Parameter Information Product Name extrusion blow molding services Place of Origin Foshan,China Brand Name Leshan Condition New Video outgoing-inspection Provided Machinery Test Report Provided Warranty of core components 1 year Warranty 1year Port ShunDe/GuangZhou/ShenZhen China Application Bottle Core Components Pump,Engine,Motor,Pressure vessel,Gear...etc Color customized Plastic Processed PA,PC,PE,HDPE,EVA,ABS,PP...etc Certification CE,ISO9001:2012... PLC Brand Siemens Packaging Details Standard exporting machine packing with plastic film Service Online support Automation Automation Supply Ability 500 Set/Sets per year Lead time (days) 70 (To be negotiated) Please note: The above table data is for reference only. For specific information, please contact us. extrusion blow molding services is suitable for processing a variety of plastics, such as polyethylene, polypropylene, polyvinyl chloride, etc. These plastics can be made into various shapes of containers through different processing methods, such as bottles, barrels, boxes, etc. The blow molding machine can also realize products of different thicknesses by adjusting the design and structure of the mold, thereby adapting the products to different needs. extrusion blow molding services---FAQs Guide 1.What are the key components of a extrusion blow molding services?2.What kind of bottle is suitable for making with the Leshan blow molding machine?3.How to choose the mold head of a extrusion blow molding services?4.Does a plastic blow dryer make PETG or Triton bottles?5.What is the working principle of a blow molding machine?6.What are the main components of a extrusion blow molding services?7.How to maintain the stability of extrusion blow molding services?8.How to optimize the efficiency of plastic blow molding machine?9.What is the noise level of the extrusion blow molding services?10.What energy-saving measures are there for extrusion blow molding services?11.What are the common problems in the production process of extrusion blow molding services? 1.What are the key components of a extrusion blow molding services? Our extrusion blow molding services products have competitive and differentiated advantages, and actively promote digital transformation and innovation.1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.3. Clamping Unit: This unit holds the mold in place and provides the necessary pressure for the blowing process.4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.5. Cooling System: After the parison is blown and formed into the desired shape, a cooling system is used to cool and solidify the plastic.6. Ejection System: Once the plastic has cooled and solidified, the ejection system removes the finished product from the mold.7. Control System: The control system is responsible for monitoring and controlling the various components of the machine, such as temperature, pressure, and speed.8. Mold: The mold is a crucial component of a blow molding machine, as it determines the final shape and size of the product.9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements and functions of the machine.10. Electrical System: The electrical system supplies power to the machine and controls the various electrical components.11. Safety Features: Blow molding machines are equipped with various safety features, such as emergency stop buttons, safety guards, and sensors, to ensure safe operation. 2.What kind of bottle is suitable for making with the Leshan blow molding machine? Such as washing supplies, hotel supplies, personal supplies, food, medicine, pesticides, wide-mouth bottles and other PETG and PVC packaging industries, etc., can be produced by Leshan blow molding machine. 3.How to choose the mold head of a extrusion blow molding services? We pay attention to the introduction and training of talents, scientifically regulate the management system, and focus on cultural construction and team cohesion.1. Determine the type of blow molding machine: The first step in choosing the mold head is to determine the type of blow molding machine you have. There are three main types of blow molding machines: extrusion blow molding, injection blow molding, and stretch blow molding. Each type requires a different type of mold head.2. Consider the material: The material you will be using for your product is also an important factor in choosing the mold head. Different materials have different properties and require different mold heads. For example, if you are using a high-density polyethylene (HDPE) material, you will need a mold head with a larger opening to accommodate the material's higher melt flow rate.3. Determine the shape and size of the product: The shape and size of the product you want to produce will also play a role in choosing the mold head. The mold head needs to be able to create the desired shape and size of the product. If you are producing a complex shape, you may need a mold head with multiple cavities or a custom-made mold head.4. Consider the production volume: The production volume also needs to be taken into account when choosing the mold head. If you are producing a large volume of products, you may need a mold head with multiple cavities to increase production efficiency.5. Check the compatibility with the machine: It is important to ensure that the mold head you choose is compatible with your blow molding machine. The mold head needs to fit securely and work seamlessly with the machine to produce high-quality products.6. Look for quality and durability: The mold head is a crucial component of the blow molding process, and it is important to choose one that is of high quality and durable. Look for mold heads made from high-quality materials and with a good track record of performance.7. Consider the cost: The cost of the mold head is also an important factor to consider. While it is important to choose a high-quality and durable mold head, it is also important to stay within your budget. Compare prices from different suppliers and choose one that offers a good balance of quality and cost.8. Consult with experts: If you are unsure about which mold head to choose, it is always a good idea to consult with experts in the field. They can provide valuable insights and recommendations based on your specific needs and requirements. 4.Does a plastic blow dryer make PETG or Triton bottles? Yes, the plastic blow molding machine of Leshan can make PETG and Triton bottles, and their blow molding machine can also make quadruple die heads. 5.What is the working principle of a blow molding machine? We focus on innovation and continuous improvement to maintain a competitive advantage.The working principle of a blow molding machine involves the use of compressed air to inflate a molten plastic tube or parison inside a mold cavity. This creates a hollow shape that is then cooled and solidified to form a plastic product.The process begins with the plastic material, usually in the form of pellets, being fed into a hopper and then melted in an extruder. The molten plastic is then forced into a long tube or parison, which is then clamped between two halves of a mold.Next, a nozzle is inserted into the parison and compressed air is blown into it, causing the plastic to expand and take the shape of the mold cavity. The mold is cooled to solidify the plastic, and then the mold halves are separated, and the finished product is ejected.The blow molding process can be either extrusion blow molding or injection blow molding, depending on the type of machine used. In extrusion blow molding, the parison is formed by extruding the molten plastic through a die, while in injection blow molding, the parison is formed by injecting the molten plastic into a mold cavity.The working principle of a blow molding machine is based on the principles of thermodynamics and fluid mechanics, where the expansion of compressed air inside the parison creates pressure that forces the plastic to take the shape of the mold. This process allows for the production of hollow plastic products with complex shapes and sizes. 6.What are the main components of a extrusion blow molding services? We have rich industry experience and professional knowledge, and have strong competitiveness in the market.1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.3. Clamping Unit: The clamping unit holds the mold in place and provides the necessary pressure for the blowing process.4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.5. Cooling System: The cooling system helps to cool down the plastic material and solidify it into the desired shape.6. Control System: The control system is responsible for controlling and monitoring the various parameters of the blow molding process, such as temperature, pressure, and speed.7. Mold: The mold is the cavity into which the plastic material is blown and takes the shape of the final product.8. Ejector: The ejector removes the finished product from the mold after the blowing process is complete.9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements of the machine.10. Electrical System: The electrical system controls the various motors and sensors of the machine.11. Air Compressor: The air compressor supplies the compressed air needed for the blowing process.12. Chiller: The chiller is used to cool down the extruder and other components of the machine to maintain the required temperature.13. Conveyor System: The conveyor system moves the finished products out of the machine for further processing or packaging. 7.How to maintain the stability of extrusion blow molding services? We enjoy high authority and influence in the industry and continue to innovate products and service models.1. Regular Maintenance: Regular maintenance is crucial for the stability of blow molding machines. This includes cleaning, lubricating, and inspecting the machine on a regular basis. Any worn or damaged parts should be replaced immediately to prevent further damage.2. Proper Training: Ensure that all operators are properly trained on how to operate the blow molding machine. This will help prevent any accidents or damage to the machine due to operator error.3. Use Quality Materials: The quality of the materials used in the blow molding process can affect the stability of the machine. Using high-quality materials will reduce the risk of machine breakdowns and improve the overall performance.4. Monitor Machine Performance: Keep a close eye on the performance of the machine. This includes monitoring the temperature, pressure, and speed of the machine. Any abnormalities should be addressed immediately to prevent further damage.5. Regular Inspections: Regularly inspect the machine for any signs of wear and tear. This will help identify any potential issues before they become major problems.6. Follow Manufacturer's Guidelines: Follow the manufacturer's guidelines for operating and maintaining the machine. This will ensure that the machine is being used correctly and will help prolong its lifespan.7. Keep the Machine Clean: A clean machine is less likely to experience breakdowns. Regularly clean the machine and remove any debris or dust that may have accumulated.8. Proper Storage: When the machine is not in use, it should be stored in a clean and dry environment. This will help prevent any damage caused by moisture or dust.9. Address Issues Immediately: If any issues arise with the machine, address them immediately. Ignoring problems can lead to more serious issues and can affect the stability of the machine.10. Schedule Professional Servicing: It is important to schedule professional servicing of the machine on a regular basis. This will help identify any potential issues and ensure that the machine is running at its optimal performance. 8.How to optimize the efficiency of plastic blow molding machine? It can improve the blowing process, improve the cooling water transportation of the mold, improve the machine action time, improve the shape of the cup to make the material tube become even, thus reducing the molding cycle time of the product. 9.What is the noise level of the extrusion blow molding services? extrusion blow molding services is not a product only, but also can help you comes to money-making.The noise level of a blow molding machine can vary depending on the specific machine and its operating conditions. However, on average, blow molding machines can produce noise levels between 80-100 decibels (dB). This is considered to be a high level of noise and can potentially cause hearing damage if proper precautions are not taken. It is important for operators and workers to wear appropriate hearing protection when working with blow molding machines. 10.What energy-saving measures are there for extrusion blow molding services? I have a comprehensive after -sales service system, which can pay attention to market trends in time and adjust our strategy in a timely manner.1. Use energy-efficient motors: Switching to energy-efficient motors can significantly reduce the energy consumption of a blow molding machine. These motors use less electricity and produce less heat, resulting in lower energy costs.2. Optimize air pressure: Adjusting the air pressure to the minimum required level can reduce the energy consumption of the compressor and save energy.3. Use variable frequency drives (VFDs): VFDs can adjust the speed of the motor to match the required output, reducing energy consumption and wear on the motor.4. Insulate heating elements: Insulating the heating elements of the machine can reduce heat loss and improve energy efficiency.5. Use LED lighting: Replacing traditional lighting with energy-efficient LED lights can reduce energy consumption and save on electricity costs.6. Regular maintenance: Proper maintenance of the machine, including cleaning and lubrication, can improve its efficiency and reduce energy consumption.7. Implement a shutdown schedule: Setting a shutdown schedule for the machine when it is not in use can save energy and reduce wear and tear on the machine.8. Use energy-efficient materials: Using energy-efficient materials, such as lightweight plastics, can reduce the energy required to produce and transport the products.9. Implement a heat recovery system: A heat recovery system can capture and reuse the heat generated during the blow molding process, reducing the energy needed to heat the material.10. Invest in a high-efficiency machine: Upgrading to a newer, more energy-efficient blow molding machine can result in significant energy savings in the long run. 11.What are the common problems in the production process of extrusion blow molding services? As one of the extrusion blow molding services market leaders, we are known for innovation and reliability.1. Inconsistent Wall Thickness: This is a common problem in blow molding machines where the thickness of the plastic material is not uniform throughout the product. This can lead to weak spots in the product and affect its overall strength and durability.2. Flashing: Flashing occurs when excess plastic material leaks out of the mold during the production process. This can result in a rough or uneven surface on the final product, affecting its appearance and functionality.3. Warping: Warping is a common problem in blow molding machines where the product becomes distorted or deformed during the cooling process. This can be caused by uneven cooling or improper mold design.4. Air Traps: Air traps occur when air gets trapped inside the mold during the production process. This can result in air bubbles or voids in the final product, affecting its strength and appearance.5. Poor Surface Finish: Poor surface finish can be caused by a variety of factors, including improper mold design, poor quality plastic material, or inadequate cooling. This can result in a rough or uneven surface on the final product.6. Leaks: Leaks can occur in blow molding machines due to worn or damaged seals, improper alignment of the mold, or inadequate clamping force. This can result in product defects and production downtime.7. Contamination: Contamination can occur in the production process when foreign particles or impurities get mixed in with the plastic material. This can result in defects in the final product and affect its quality and functionality.8. Machine Malfunctions: Like any other machinery, blow molding machines can experience malfunctions such as electrical issues, mechanical failures, or software glitches. These can result in production delays and affect the overall efficiency of the production process. Tags: bottle blow molding machines
May 22,2024
Guangdong Leshan Intelligent Equipment Corp.,Ltd is a professional enterprise that produces blow molding machines. Our factory is located in Foshan City, close to both Guangzhou and Shenzhen. We have an experienced team in technology research and development, manufacturing, sales, installation, and after-sales service. Our products mainly include Blowing Mould & Injection Mould,multi-layer coextrusion blow molding machine,Auxiliary machine,Engine oil bottle blow molding machine,Irregular shape product blow molding machine,PET Machine,Cleaning bottle blow molding machine,Food bottle blow molding machine,Extrusion Die Head,Milk bottle blow molding machine, etc.Our company brought in the Germanic technical 3D scanner which is exclusive used for mold-designing . The advanced Leshan Blow Molding Machine working with the superior Leshan Mould makes the production speed faster and the production quality the topest.We use International standards and the ISO9001:2012 quality management system in producing.Our Hydraulic Blow Molding Machine is adopted by many listed companies, such as Wahaha,BlackCow Food,Kunlun,Bawang,Walch,Sinopec,Liby,Unilever,Yili, ect. Parameter Information Product Name extrusion blow molding resin Brand Name Leshan Place of Origin Foshan,Guangdong,China Plastic Processed PC,HDPE,ABS,PVC,EVA,PE...etc Air Pressure(MPa) 0.8 MPa Color Customized Color Delivery Time 45 days Port ShunDe/GuangZhou/ShenZhen China Export region Oceania,America,Europe Export Country Russia, Australia, Poland,Comoros,Mauritius,Congo, Democratic Republic of the,Congo, Republic of the...etc Application Bottle OEM/ODM Yes Core Components Pump,Pressure vessel,Gear,Gearbox,Engine...etc Voltage 380V Service Field installation, commissioning and training... MOQ 1 set Certification ISO9001,CE... Supply Ability 500 Set/Sets per Month Weight (T) 5-18(According to specific model) Packaging Details Standard exporting machine packing with plastic film Lead time (days) 70 (To be negotiated) Please note: The above table data is for reference only. For specific information, please contact us. extrusion blow molding resin also has the characteristics of high efficiency, energy saving and environmental protection. During the manufacturing process, the blow molding machine can reduce energy consumption and the generation of emissions by recycling waste gas and waste liquid, thereby achieving the purpose of energy saving and emission reduction.In addition, the blow molding machine can also use multi-layer molds to provide products with composite properties and increase the added value of the product. extrusion blow molding resin---FAQs Guide 1.How to choose a suitable extrusion blow molding resin supplier?2.What are the general raw materials for extrusion blow molding resin?3.How to design and customize extrusion blow molding resin?4.What is the working principle of a blow molding machine?5.Can you supply the on-site installation,commissioning,training service for extrusion blow molding resin?6.How to design the shaping mold for extrusion blow molding resin?7.What waste materials will be generated during the production process of extrusion blow molding resin?8.What are the main components of a extrusion blow molding resin?9.What is the difference between traditional extrusion blow molding resin and fully computer-controlled blow molding machines? 1.How to choose a suitable extrusion blow molding resin supplier? We adhere to the principle of quality first and have a complete production quality management system and quality inspection process.1. Research and compare different suppliers: Start by researching and comparing different blow molding machine suppliers. Look for their experience, reputation, and customer reviews to get an idea of their reliability and quality of products.2. Consider the type of blow molding machine you need: There are different types of blow molding machines available, such as extrusion blow molding, injection blow molding, and stretch blow molding. Choose a supplier who specializes in the type of machine you need.3. Quality of machines: The quality of the blow molding machine is crucial for its performance and durability. Look for suppliers who use high-quality materials and have a strict quality control process in place.4. Customization options: If you have specific requirements for your blow molding machine, look for a supplier who offers customization options. This will ensure that the machine is tailored to your needs and can meet your production requirements.5. After-sales support: A good supplier should offer after-sales support, including installation, training, and maintenance services. This will ensure that your machine runs smoothly and any issues are resolved promptly.6. Price and payment terms: Compare the prices of different suppliers and choose one that offers competitive pricing without compromising on quality. Also, consider the payment terms and choose a supplier who offers flexible payment options.7. Technical support: Blow molding machines are complex equipment, and it is essential to have technical support in case of any issues. Choose a supplier who offers technical support and has a team of experienced technicians.8. Delivery time: If you have a tight production schedule, it is crucial to choose a supplier who can deliver the machine within the specified time frame. Inquire about their delivery time and make sure it aligns with your production schedule.9. Warranty and service contracts: A good supplier should offer a warranty for their machines and also provide service contracts for regular maintenance. This will ensure that your machine remains in good condition and has a longer lifespan.10. Communication and responsiveness: Choose a supplier who has good communication and is responsive to your queries and concerns. This will ensure a smooth and hassle-free buying experience. 2.What are the general raw materials for extrusion blow molding resin? We pay attention to employee development and benefits, and provide a good working environment in order to improve the efficiency of employees and improve the quality management of extrusion blow molding resin products.1. Plastic Resin: The most common raw material used in blow molding machines is plastic resin, which is melted and formed into a hollow tube to create the desired shape.2. Colorants: Colorants are added to the plastic resin to give the final product its desired color.3. Additives: Additives such as UV stabilizers, antioxidants, and flame retardants may be added to the plastic resin to improve the properties of the final product.4. Compressed Air: Compressed air is used to inflate the plastic tube and shape it against the mold.5. Mold Release Agents: Mold release agents are used to prevent the plastic from sticking to the mold during the molding process.6. Lubricants: Lubricants are used to reduce friction between the plastic and the mold, making it easier to remove the final product.7. Cooling Water: Cooling water is used to cool the plastic and solidify it into the desired shape.8. Mold Inserts: Mold inserts are used to create specific features or details on the final product.9. Labels and Packaging Materials: Labels and packaging materials may be added to the final product after it has been molded.10. Recycled Materials: Some blow molding machines may also use recycled plastic materials as a raw material, reducing waste and promoting sustainability. 3.How to design and customize extrusion blow molding resin? We actively participate in the extrusion blow molding resin industry associations and organization activities. The corporate social responsibility performed well, and the focus of brand building and promotionDesigning and customizing blow molding machines involves several steps and considerations. Here are some steps to follow:1. Identify the type of blow molding machine needed: There are different types of blow molding machines, such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type has its own unique features and capabilities, so it is important to determine the specific type of machine needed for the desired application.2. Determine the production requirements: The production requirements, such as the desired output, bottle size and shape, and material type, will help determine the specifications and features of the machine.3. Select the appropriate components: The components of a blow molding machine include the extruder, mold, clamping system, and control system. Each component should be carefully selected based on the production requirements and the type of machine.4. Consider the material and design of the mold: The mold is a crucial component of a blow molding machine as it determines the shape and size of the final product. The material and design of the mold should be chosen based on the type of material being used and the desired product specifications.5. Customize the control system: The control system is responsible for the operation and monitoring of the machine. It should be customized to meet the specific production requirements and to ensure efficient and safe operation.6. Incorporate safety features: Safety should be a top priority when designing and customizing blow molding machines. Safety features such as emergency stop buttons, safety guards, and sensors should be incorporated into the design to prevent accidents and ensure the safety of operators.7. Test and optimize the machine: Once the machine is designed and assembled, it should be thoroughly tested to ensure it meets the production requirements and operates efficiently. Any necessary adjustments or optimizations should be made before the machine is put into full production.8. Provide training and support: It is important to provide training and support to operators and maintenance personnel to ensure they are familiar with the machine and can operate and maintain it properly.In addition to these steps, it is important to work closely with a reputable manufacturer or supplier who has experience in designing and customizing blow molding machines. They can provide valuable insights and expertise to help create a machine that meets your specific needs and requirements. 4.What is the working principle of a blow molding machine? We focus on innovation and continuous improvement to maintain a competitive advantage.The working principle of a blow molding machine involves the use of compressed air to inflate a molten plastic tube or parison inside a mold cavity. This creates a hollow shape that is then cooled and solidified to form a plastic product.The process begins with the plastic material, usually in the form of pellets, being fed into a hopper and then melted in an extruder. The molten plastic is then forced into a long tube or parison, which is then clamped between two halves of a mold.Next, a nozzle is inserted into the parison and compressed air is blown into it, causing the plastic to expand and take the shape of the mold cavity. The mold is cooled to solidify the plastic, and then the mold halves are separated, and the finished product is ejected.The blow molding process can be either extrusion blow molding or injection blow molding, depending on the type of machine used. In extrusion blow molding, the parison is formed by extruding the molten plastic through a die, while in injection blow molding, the parison is formed by injecting the molten plastic into a mold cavity.The working principle of a blow molding machine is based on the principles of thermodynamics and fluid mechanics, where the expansion of compressed air inside the parison creates pressure that forces the plastic to take the shape of the mold. This process allows for the production of hollow plastic products with complex shapes and sizes. 5.Can you supply the on-site installation,commissioning,training service for extrusion blow molding resin? Yes. We can. But this service cost will be extra cost based on which location. 6.How to design the shaping mold for extrusion blow molding resin? We continuously upgrade our skills and knowledge to adapt to changing extrusion blow molding resin market needs.1. Determine the shape and size of the final product: The first step in designing a shaping mold for blow molding machines is to determine the shape and size of the final product. This will help in determining the overall dimensions and features of the mold.2. Choose the type of blow molding machine: There are different types of blow molding machines such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type requires a different type of mold design, so it is important to choose the right type of machine for your product.3. Create a 3D model of the product: Using CAD software, create a 3D model of the product to be molded. This will help in visualizing the final product and identifying any potential design issues.4. Determine the number of cavities: The number of cavities in the mold will depend on the production volume and the size of the product. More cavities will increase the production rate, but it will also increase the complexity and cost of the mold.5. Design the core and cavity: The core and cavity are the two main components of the mold. The core is the inner part of the mold that shapes the product, while the cavity is the outer part that gives the product its final shape. The design of these components should be precise and accurate to ensure a high-quality product.6. Consider draft angles: Draft angles are important in blow molding as they allow the product to be easily removed from the mold. A draft angle of 3-5 degrees is recommended for most products.7. Add cooling channels: Cooling channels are essential for maintaining the temperature of the mold during the molding process. These channels should be strategically placed to ensure uniform cooling and prevent warping of the product.8. Include ejection system: An ejection system is used to remove the product from the mold after it has been formed. This can be in the form of pins, air blasts, or mechanical ejection systems.9. Test and refine the design: Once the initial design is complete, it is important to test it on a prototype mold to identify any design flaws or issues. This will help in refining the design before the final mold is produced.10. Consider material selection: The material used for the mold should be able to withstand high temperatures and pressures. Common materials used for blow molding molds include aluminum, steel, and beryllium copper.11. Work with a professional mold maker: It is recommended to work with a professional mold maker who has experience in designing molds for blow molding machines. They can provide valuable insights and ensure that the mold is designed to meet your specific requirements. 7.What waste materials will be generated during the production process of extrusion blow molding resin? Our company has many years of extrusion blow molding resin experience and expertise.1. Plastic waste: Blow molding machines use plastic materials such as polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET) to produce plastic products. These materials are often left as waste after the production process.2. Scrap plastic: During the production process, there may be excess or defective plastic parts that are not suitable for use. These scraps are considered waste and need to be properly disposed of.3. Residual materials: Some materials, such as colorants and additives, may be left over after the production process. These materials may also be considered waste and need to be disposed of properly.4. Packaging waste: Blow molding machines often require packaging materials such as cardboard boxes, plastic bags, and bubble wrap for shipping and storage. These materials can generate waste during the production process.5. Cleaning waste: Blow molding machines need to be cleaned regularly to maintain their efficiency. This process can generate waste such as cleaning agents, rags, and other materials.6. Energy waste: The production process of blow molding machines requires energy, which can result in waste in the form of emissions and by-products.7. Water waste: Some blow molding machines use water for cooling or lubrication purposes. This water may become contaminated during the production process and need to be properly treated before disposal.8. Metal waste: Some blow molding machines may use metal components, such as molds and machine parts, which can generate metal waste during the production process.9. Hazardous waste: Some materials used in blow molding machines, such as solvents and chemicals, may be hazardous and require special handling and disposal methods.10. Electronic waste: Blow molding machines may also contain electronic components that can become obsolete or damaged during the production process, resulting in electronic waste. 8.What are the main components of a extrusion blow molding resin? We have rich industry experience and professional knowledge, and have strong competitiveness in the market.1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.3. Clamping Unit: The clamping unit holds the mold in place and provides the necessary pressure for the blowing process.4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.5. Cooling System: The cooling system helps to cool down the plastic material and solidify it into the desired shape.6. Control System: The control system is responsible for controlling and monitoring the various parameters of the blow molding process, such as temperature, pressure, and speed.7. Mold: The mold is the cavity into which the plastic material is blown and takes the shape of the final product.8. Ejector: The ejector removes the finished product from the mold after the blowing process is complete.9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements of the machine.10. Electrical System: The electrical system controls the various motors and sensors of the machine.11. Air Compressor: The air compressor supplies the compressed air needed for the blowing process.12. Chiller: The chiller is used to cool down the extruder and other components of the machine to maintain the required temperature.13. Conveyor System: The conveyor system moves the finished products out of the machine for further processing or packaging. 9.What is the difference between traditional extrusion blow molding resin and fully computer-controlled blow molding machines? We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities.Traditional blow molding machines are operated manually by a person, while fully computer-controlled blow molding machines are operated by a computer program. This means that traditional blow molding machines require more human labor and supervision, while fully computer-controlled machines can run automatically with minimal human intervention.Additionally, traditional blow molding machines may have limited capabilities and may only be able to produce simple shapes, while fully computer-controlled machines can produce more complex and precise shapes. This is because the computer program can control the machine's movements and parameters with greater accuracy and consistency.Furthermore, fully computer-controlled blow molding machines often have advanced features such as real-time monitoring, data collection, and automatic adjustments, which can improve efficiency and quality control.Overall, the main difference between traditional blow molding machines and fully computer-controlled machines is the level of automation and precision in the production process.
May 20,2024
Leshan Intelligent Equipment Company is an enterprise that produces plastic machinery molds. Main products: Extrusion Die Head,Irregular shape product blow molding machine,Blowing Mould & Injection Mould,multi-layer coextrusion blow molding machine,Chemical barrel blow molding machine,Engine oil bottle blow molding machine,Milk bottle blow molding machine,athlon series hydraulic machine,PET Machine,Food bottle blow molding machine, etc. We have professional equipment such as Numerically controlled lathe,Numerical-controlled cutting machine,Numerical-controlled knee bend machine,Four axis CNC machining-center,Vertical CNC gantry machining-center.Good quality, reasonable price, fashionable design, widely recognized and trusted by users, able to meet the constantly developing economic and social needs. Our products are not only popular in China, but also exported to regions such as Asia,Oceania,Africa , as well as countries such as Russia, Australia, Poland, and Botswana,Eritrea,Sri Lanka . Parameter Information Product Name extrusion blow molding products Brand Name Leshan Place of Origin Foshan,Guangdong,China Plastic Processed PC,PA,ABS,PE,EVA,Polystyrene...etc Air Pressure(MPa) 0.8 MPa Color Customized Color Delivery Time 45 days Port ShunDe/GuangZhou/ShenZhen China Export region Asia,Europe,Africa Export Country Russia, Australia, Poland,Norfolk Island,Namibia,Qatar,Serbia and Montenegro...etc Application Bottle OEM/ODM Support Core Components Gear,PLC,Engine,Bearing,Pressure vessel,Pump...etc Voltage 380V Service Free spare parts... MOQ 1 set Certification ISO9001,CE... Supply Ability 500 Set/Sets per Month Weight (T) 5-18(According to specific model) Packaging Details Standard exporting machine packing with plastic film Lead time (days) 70 (To be negotiated) Please note: The above table data is for reference only. For specific information, please contact us. As a commonly used plastic processing machine, extrusion blow molding products has the characteristics of powerful functions and easy operation. It can complete the heating, plasticizing, blowing, cooling and other processes of plastic in one mold feeding and molding process, thereby making the product lightweight, durable, transparent and other advantages. At the same time, the blow molding machine also has high production efficiency, can continuously produce large quantities of products, and is suitable for manufacturing plastic containers of various specifications and shapes. extrusion blow molding products---FAQs Guide 1.What factors will affect the production efficiency of extrusion blow molding products?2.What is the cost composition of extrusion blow molding products?3.What energy-saving measures are there for extrusion blow molding products?4.What is the after-sales service for extrusion blow molding products?5.How to control the energy consumption of extrusion blow molding products?6.What's the difference between a double-working blow molding machine and a simplex blow molding machine?7.Can I make milk bottle on this machine?8.How to design and customize extrusion blow molding products?9.What are the safety standards for extrusion blow molding products? 1.What factors will affect the production efficiency of extrusion blow molding products? We have a professional team that is committed to the innovation and development of extrusion blow molding products.1. Machine Design and Technology: The design and technology of the blow molding machine play a crucial role in its production efficiency. A well-designed machine with advanced technology can produce more products in less time.2. Type of Material: The type of material used for blow molding can significantly affect the production efficiency. Some materials, such as HDPE, are easier to process and can result in higher production rates compared to others.3. Mold Design and Quality: The design and quality of the mold used in the blow molding process can also impact production efficiency. A well-designed and high-quality mold can produce more consistent and precise products, resulting in higher production rates.4. Machine Maintenance: Regular maintenance of the blow molding machine is essential to ensure its optimal performance. Neglecting maintenance can lead to breakdowns and downtime, reducing production efficiency.5. Operator Skill and Training: The skill and training of the machine operator can also affect production efficiency. A trained and experienced operator can operate the machine more efficiently, resulting in higher production rates.6. Production Volume and Batch Size: The production volume and batch size can also impact the production efficiency of blow molding machines. Larger production volumes and batch sizes can result in higher efficiency due to reduced setup and changeover times.7. Ambient Conditions: The ambient conditions, such as temperature and humidity, can affect the production efficiency of blow molding machines. Extreme temperatures or high humidity can affect the quality of the products and slow down the production process.8. Automation and Control Systems: The level of automation and control systems used in the blow molding machine can also impact production efficiency. Advanced automation and control systems can improve process control and reduce human error, resulting in higher production rates.9. Energy Efficiency: The energy efficiency of the blow molding machine can also affect its production efficiency. Energy-efficient machines can reduce operating costs and increase production rates.10. Quality Control: The implementation of a robust quality control system can also improve production efficiency. By identifying and addressing defects early on, the machine can produce more high-quality products in less time. 2.What is the cost composition of extrusion blow molding products? We focus on providing high extrusion blow molding products quality products and services.The cost composition of blow molding machines can vary depending on the type and size of the machine, as well as the manufacturer and country of origin. However, the general cost composition can be broken down into the following components:1. Machine base: This includes the main frame, base plate, and other structural components of the machine. It typically accounts for 20-30% of the total cost.2. Extruder: The extruder is the heart of the blow molding machine and is responsible for melting and shaping the plastic material. It can account for 30-40% of the total cost.3. Molds: Molds are used to shape the plastic material into the desired product. The cost of molds can vary greatly depending on the complexity and size of the product being produced. It can account for 20-30% of the total cost.4. Control system: The control system includes the electrical and electronic components that control the operation of the machine. It can account for 10-15% of the total cost.5. Hydraulic system: The hydraulic system is responsible for providing the necessary pressure and power to operate the machine. It can account for 5-10% of the total cost.6. Other components: Other components such as motors, pumps, valves, and sensors can also contribute to the overall cost of the machine.In addition to these components, the cost of blow molding machines may also include expenses such as labor, transportation, and installation. It is important to note that the cost composition may vary depending on the specific features and capabilities of the machine. 3.What energy-saving measures are there for extrusion blow molding products? I have a comprehensive after -sales service system, which can pay attention to market trends in time and adjust our strategy in a timely manner.1. Use energy-efficient motors: Switching to energy-efficient motors can significantly reduce the energy consumption of a blow molding machine. These motors use less electricity and produce less heat, resulting in lower energy costs.2. Optimize air pressure: Adjusting the air pressure to the minimum required level can reduce the energy consumption of the compressor and save energy.3. Use variable frequency drives (VFDs): VFDs can adjust the speed of the motor to match the required output, reducing energy consumption and wear on the motor.4. Insulate heating elements: Insulating the heating elements of the machine can reduce heat loss and improve energy efficiency.5. Use LED lighting: Replacing traditional lighting with energy-efficient LED lights can reduce energy consumption and save on electricity costs.6. Regular maintenance: Proper maintenance of the machine, including cleaning and lubrication, can improve its efficiency and reduce energy consumption.7. Implement a shutdown schedule: Setting a shutdown schedule for the machine when it is not in use can save energy and reduce wear and tear on the machine.8. Use energy-efficient materials: Using energy-efficient materials, such as lightweight plastics, can reduce the energy required to produce and transport the products.9. Implement a heat recovery system: A heat recovery system can capture and reuse the heat generated during the blow molding process, reducing the energy needed to heat the material.10. Invest in a high-efficiency machine: Upgrading to a newer, more energy-efficient blow molding machine can result in significant energy savings in the long run. 4.What is the after-sales service for extrusion blow molding products? We are centered on customers and always pay attention to customers' needs for extrusion blow molding products products.The after-sales service for blow molding machines typically includes:1. Technical support: This includes troubleshooting assistance, repair guidance, and advice on machine maintenance and operation.2. Spare parts supply: The manufacturer or supplier should have a stock of spare parts for the blow molding machine, and be able to provide them quickly when needed.3. Training: The manufacturer or supplier may offer training programs for operators and maintenance personnel to ensure proper use and maintenance of the machine.4. Warranty: Most blow molding machines come with a warranty period, during which any defects or malfunctions will be repaired or replaced by the manufacturer or supplier.5. On-site support: In case of major issues or breakdowns, the manufacturer or supplier may send a technician to the customer's site to provide on-site support and repairs.6. Upgrades and improvements: The manufacturer or supplier may offer upgrades or improvements to the machine to enhance its performance or add new features.7. Customer service: A good after-sales service should also include prompt and helpful customer service to address any concerns or questions the customer may have.Overall, the after-sales service for blow molding machines should ensure that the customer's machine is running smoothly and efficiently, and any issues are resolved quickly to minimize downtime. 5.How to control the energy consumption of extrusion blow molding products? We are a professional extrusion blow molding products company dedicated to providing high quality products and services.1. Use energy-efficient machines: When purchasing blow molding machines, opt for models that are energy-efficient and have a high energy star rating. These machines are designed to consume less energy while still maintaining high production efficiency.2. Regular maintenance: Regular maintenance of the machines is crucial in controlling energy consumption. This includes cleaning and lubricating the machines, checking for leaks, and replacing worn-out parts. A well-maintained machine will operate more efficiently and consume less energy.3. Optimize production processes: Analyze the production processes and identify areas where energy consumption can be reduced. For example, reducing the amount of air pressure used in the blowing process can significantly reduce energy consumption.4. Use energy-saving features: Many blow molding machines come with energy-saving features such as automatic shut-off, idle mode, and variable speed drives. These features can help reduce energy consumption when the machine is not in use or operating at a lower speed.5. Monitor energy usage: Install energy meters to monitor the energy consumption of the machines. This will help identify areas where energy is being wasted and allow for adjustments to be made to reduce consumption.6. Use energy-efficient materials: The type of material used in the blow molding process can also affect energy consumption. Opt for materials that require less energy to heat and mold, such as lightweight plastics.7. Implement energy management systems: Consider implementing an energy management system that can track and analyze energy usage in real-time. This will help identify patterns and areas for improvement.8. Train employees: Proper training of employees on the operation and maintenance of the machines can help reduce energy consumption. They should be aware of energy-saving practices and encouraged to follow them.9. Turn off machines when not in use: Make it a practice to turn off the machines when they are not in use, such as during breaks or at the end of the day. This will help save energy and reduce unnecessary wear and tear on the machines.10. Regularly review and update energy-saving strategies: Regularly review and update your energy-saving strategies to ensure they are still effective. As technology advances, new energy-saving techniques may become available, so it is essential to stay informed and make necessary changes. 6.What's the difference between a double-working blow molding machine and a simplex blow molding machine? The output demand of the same kind of product is big, choose double station blow molding machine.Single product demand is small, choose simplex blow molding machine. 7.Can I make milk bottle on this machine? Yes, you can. Milk bottle,detergent bottle,pattern pot are available on the machine. 8.How to design and customize extrusion blow molding products? We actively participate in the extrusion blow molding products industry associations and organization activities. The corporate social responsibility performed well, and the focus of brand building and promotionDesigning and customizing blow molding machines involves several steps and considerations. Here are some steps to follow:1. Identify the type of blow molding machine needed: There are different types of blow molding machines, such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type has its own unique features and capabilities, so it is important to determine the specific type of machine needed for the desired application.2. Determine the production requirements: The production requirements, such as the desired output, bottle size and shape, and material type, will help determine the specifications and features of the machine.3. Select the appropriate components: The components of a blow molding machine include the extruder, mold, clamping system, and control system. Each component should be carefully selected based on the production requirements and the type of machine.4. Consider the material and design of the mold: The mold is a crucial component of a blow molding machine as it determines the shape and size of the final product. The material and design of the mold should be chosen based on the type of material being used and the desired product specifications.5. Customize the control system: The control system is responsible for the operation and monitoring of the machine. It should be customized to meet the specific production requirements and to ensure efficient and safe operation.6. Incorporate safety features: Safety should be a top priority when designing and customizing blow molding machines. Safety features such as emergency stop buttons, safety guards, and sensors should be incorporated into the design to prevent accidents and ensure the safety of operators.7. Test and optimize the machine: Once the machine is designed and assembled, it should be thoroughly tested to ensure it meets the production requirements and operates efficiently. Any necessary adjustments or optimizations should be made before the machine is put into full production.8. Provide training and support: It is important to provide training and support to operators and maintenance personnel to ensure they are familiar with the machine and can operate and maintain it properly.In addition to these steps, it is important to work closely with a reputable manufacturer or supplier who has experience in designing and customizing blow molding machines. They can provide valuable insights and expertise to help create a machine that meets your specific needs and requirements. 9.What are the safety standards for extrusion blow molding products? We are a new extrusion blow molding products manufacturer.1. Electrical Safety: Blow molding machines should comply with all relevant electrical safety standards, such as the National Electrical Code (NEC) and the International Electrotechnical Commission (IEC) standards.2. Machine Guarding: All moving parts of the machine should be guarded to prevent accidental contact and injuries. The guards should be securely fixed and not easily removable.3. Emergency Stop: The machine should have an easily accessible emergency stop button that can quickly shut down the machine in case of an emergency.4. Lockout/Tagout: The machine should have a lockout/tagout system in place to prevent accidental start-up during maintenance or repair.5. Pressure Relief: Blow molding machines use high-pressure air to mold plastic, so they should have a pressure relief system in place to prevent over-pressurization and potential explosions.6. Material Handling: The machine should have a safe and efficient material handling system to prevent injuries and accidents during the loading and unloading of materials.7. Noise Control: Blow molding machines can produce high levels of noise, so they should have noise control measures in place to protect workers' hearing.8. Fire Safety: The machine should have fire safety measures in place, such as fire extinguishers and fire alarms, to prevent and control fires.9. Operator Training: All operators should receive proper training on how to operate the machine safely and be aware of potential hazards.10. Regular Maintenance: The machine should undergo regular maintenance and inspections to ensure it is in good working condition and meets all safety standards. Tags: plastic automatic blow molding machine
May 19,2024
What is EBM blow molding machine? Leshan Machinery is a reputable and experienced manufacturer of blow molding machines. With over 20 years of industry experience, Leshan Machinery has become a leader in providing efficient, reliable, and high-quality machines to meet the specific needs of various industries. Part I: Benefit of EBM Blow Molding Machine The EBM (extrusion blow molding) machine is a highly versatile and efficient tool used in the manufacturing process of plastic bottles, containers, and other hollow plastic products. With advanced technology and precise engineering, Leshan's EBM machines offer numerous benefits for businesses in the plastic manufacturing industry. 1. Cost-effective Production EBM blow molding machine are designed for mass production, making it a cost-effective solution for businesses in need of large quantities of plastic products. This cutting-edge machine allows for high-speed production with minimal labor, reducing production costs and increasing overall profitability. 2. Versatile Applications The EBM blow molding machine can produce a wide range of plastic products in different shapes and sizes. From water bottles, milk jugs, and shampoo bottles to large containers used for chemical products, these machines can meet various production needs. This versatility allows businesses to cater to a diverse market with ease. 3. Consistent Quality Control The EBM machine offers precise control over the production process, ensuring consistent quality in every product. This feature is crucial for businesses that require high-quality, uniform products to maintain a good reputation and meet industry standards. 4. Efficient Material Usage One of the significant benefits of EBM blow molding machines is their ability to use plastic materials efficiently. The extrusion process ensures that the plastic is evenly distributed and used optimally, minimizing material wastage and reducing production costs. Part II: Application of EBM Blow Molding Machine EBM blow molding machines have a wide range of applications in various industries, and their versatility makes them suitable for different products. 1. Packaging Industry The packaging industry is one of the primary users of EBM blow molding machines. These machines can produce plastic containers and bottles used for food and beverages, personal care products, household chemicals, and more. 2. Automotive Industry EBM blow molding machine are also widely used in the automotive industry for the production of fuel tanks, air ducts, and other plastic components. The machines' versatility allows for the production of parts in different shapes and sizes to meet various automobile manufacturers' needs. 3. Medical Industry The medical industry relies on EBM blow molding machines to produce durable and safe plastic medical devices, such as IV bottles, syringe barrels, and respiratory equipment. Part III: Technical Specifications Leshan's EBM blow molding machines are equipped with the latest technology and offer advanced features to ensure efficient and high-quality production. 1. Extrusion Unit The extrusion unit is the core component of the EBM blow molding machine. It controls the melted plastic's flow, ensuring uniform distribution and optimal usage. It is equipped with precision controls to adjust the thickness and consistency of the plastic. 2. Clamping System The clamping system of the EBM machine is designed to hold the mold in place and provide the necessary pressure for the extrusion process. It ensures a smooth and consistent production process, resulting in high-quality products. 3. Material Feeding System The material feeding system is responsible for feeding the plastic pellets into the machine and melting them into a consistent molten state. Leshan's EBM machines offer a variety of material feeding options, including gravity and pneumatic systems, to cater to different production needs. Cleaner And Easy To Maintain Hdpe Hydraulic Plastic Blow Molding Machine China What is full electric blow molding machine? Leshan full electric blow molding machine is a cutting-edge technology product designed and produced by Leshan Machinery Co., Ltd., a reputable company in the manufacturing of plastic processing equipment. This state-of-the-art machine offers numerous benefits, has a wide range of applications, and boasts impressive technical specifications. Part I. Benefits of Leshan full electric blow molding machine 1. Energy-efficient: Unlike traditional blow molding machines that run on hydraulic power, Leshan full electric blow molding machine operates on electricity, making it highly energy-efficient. This not only reduces operational costs but also contributes to a greener environment. 2. Cost-effective: With its advanced electric functions, this machine eliminates the need for hydraulic oil, which can be expensive and requires regular maintenance. This results in lower production costs and increases the overall profitability for manufacturers. 3. High precision: The full electric technology in this machine allows for precise control of the entire blow molding process, resulting in high-quality and consistent products. This makes it an ideal choice for producing products with detailed designs and strict dimensional requirements. 4. Versatility: Leshan full electric blow molding machine can produce a wide range of plastic products, including bottles, containers, and packaging materials, in various shapes and sizes. This versatility makes it suitable for use in a variety of industries, such as food and beverage, pharmaceutical, and household goods. 5. User-friendly: With an intuitive control system, operators can easily monitor and adjust the machine's performance for optimal results. The lack of a hydraulic system also reduces noise levels, making it a more comfortable working environment for operators. Part II. Applications of Leshan full electric blow molding machine Leshan full electric blow molding machine is primarily used in the production of plastic products through the blow molding process. Some common applications include: 1. Packaging: This machine is widely used in the packaging industry to produce plastic bottles, containers, and packaging materials for food, beverages, cosmetics, and various household products. 2. Automotive industry: The high precision and consistent quality of the products produced by this machine make it suitable for use in the automotive industry. It can produce various automotive components, such as fuel tanks, air ducts, and engine covers. 3. Medical industry: The strict quality control and sanitary requirements of the medical industry make Leshan full electric blow molding machine a ideal choice for producing medical equipment and supplies, such as syringes, vials, and test tubes. Part III. Technical specifications of Leshan full electric blow molding machine 1. Production capacity: The maximum production capacity of this machine is 200 bottles per minute, making it a high-speed production solution. 2. Container volume: The machine can produce containers with a volume range between 20ml to 5L, making it versatile for various product sizes. 3. Power consumption: With its full electric operation, the machine has a lower power consumption of 35 kW, significantly reducing operational costs. 4. Mold system: The machine adopts a servo motor-driven mold system, which ensures precise control and stable production. 5. Control system: The machine is equipped with a user-friendly PLC control system, providing operators with real-time monitoring and control of the production process. Cleaner And Easy To Maintain Hdpe Hydraulic Plastic Blow Molding Machine China Difference between EBM blow molding machine and full electric blow molding machine Leshan is a renowned manufacturer in the blow molding industry, known for their expertise in producing cutting-edge machines that cater to a diverse range of applications. They specialize in manufacturing Energy Efficient Extrusion Blow Molding (EBM) and Full Electric blow molding machine, which are designed to provide maximum efficiency and increase productivity. Part Ⅰ. Application of EBM and Full Electric Blow Molding Machines EBM and Full Electric blow molding machines are widely used in the production of hollow plastic products such as bottles, containers, cans, and drums. They are suitable for a range of industries including food and beverage, cosmetic, pharmaceutical, and household products. These machines are capable of producing high-quality, lightweight, and durable plastic products at a faster rate compared to traditional blow molding machines. PartⅡ. Hot Runner System One of the key features of Leshan's EBM and Full Electric blow molding machines is the inclusion of a hot runner system. This system ensures equal distribution of the plastic material, resulting in better quality products with minimal waste. The hot runner system also enables precision control of the material flow, leading to a more consistent and uniform product. PartⅢ. Technology of EBM and Full Electric Blow Molding Machines Leshan's EBM and Full Electric blow molding machines are equipped with advanced technology, including servo motor drive and PLC control system. This technology allows for precise control of the machine's movements, resulting in high-quality and accurate product output. The machines also feature a user-friendly design, making them easy to operate and maintain. PartⅣ. Cost Performance Leshan's EBM and Full Electric blow molding machines offer excellent cost-performance compared to traditional blow molding machines. The advanced technology and hot runner system used in these machines result in reduced material waste, faster production rates, and higher quality products. This leads to significant cost savings for the manufacturer. PartⅤ. Energy Efficiency In today's world, energy efficiency is a top priority for manufacturers. Leshan's EBM and Full Electric blow molding machines are designed to be highly energy-efficient. The servo motor drive system and precise control of material flow result in reduced energy consumption, contributing to a greener environment and cost savings for the manufacturer. PartⅥ. Noise Level Leshan's EBM and Full Electric blow molding machines have significantly reduced noise levels compared to traditional machines. The servo motor drive system and silent fan design contribute to a quieter working environment, making these machines ideal for use in production facilities. PartⅦ. Production Rate The production rate of Leshan's EBM and Full Electric blow molding machines is unmatched. The precise control of material flow, advanced technology, and hot runner system allow for high-speed production, resulting in an increased output of high-quality products. This makes these machines ideal for manufacturers looking to boost their productivity and meet high-demand production needs. PartⅧ. Extrusion-Spinning Capability (ESC) Leshan's EBM and Full Electric blow molding machines feature an Extrusion-Spinning Capability (ESC) that enables the production of intricate hollow plastic products with complex shapes and designs. This advanced technology allows for the production of bottles and containers with various neck sizes, shapes, and thread designs, providing endless possibilities for product design. Conclusion In conclusion, Leshan's EBM and Full Electric blow molding machines offer a multitude of benefits such as advanced technology, energy efficiency, low noise levels, and increased production rates. Whether for small or large-scale production, these machines are the perfect choice for manufacturers looking to enhance their productivity and produce high-quality, cost-effective plastic products. As a leading manufacturer in the industry, Leshan's commitment to continuous R&D and design innovation ensures that their machines remain at the forefront
May 17,2024
Leshan Machinery Company integrates advanced technology and concepts both domestically and internationally, specializing in design, production, and sales. We produce equipment such as Hydraulic Blow Molding Machine, All-Electric PET Blow Molding Machine, PET Machine,multi-layer coextrusion blow molding machine,athlon series hydraulic machine,Cleaning bottle blow molding machine,Milk bottle blow molding machine,Irregular shape product blow molding machine,Daily chemistry bottle blow molding machine,Auxiliary machine,Extrusion Die Head,Food bottle blow molding machine,Chemical barrel blow molding machine...etc. These devices can be used to produce various plastic bottle products made from PET, PP, PE, etc., such as mineral water bottles, beverage bottles, makeup bottles, baby bottles, peanut oil bottles, etc. Excellent quality, stable performance, and superior cost-effectiveness make our products not only popular in the domestic market, but also exported to countries and regions such as Asia,Europe,America, Russia, Australia, Poland, and Greenland,Cameroon,Malta,Seychelles, receiving high praise and trust from customers. All Leshan People inherit a consistent aim of :"Be happy to create new technology, Be good at helping user's development". Parameter Information Product Name extrusion blow molding product Brand Name Leshan Place of Origin Foshan,China Plastic Processed EVA,PA,Polystyrene,PE,PVC,PP,PC...etc Air Pressure(MPa) 0.8 MPa Color Customized Color Delivery Time 45 days Port ShunDe/GuangZhou/ShenZhen China Export region Asia,Africa,Europe Export Country Russia, Australia, Poland,Georgia,Guadeloupe,Brunei...etc Application Bottle OEM/ODM Acceptatble Core Components Bearing,Pressure vessel,Pump,Engine,PLC...etc Voltage 380V Service Field maintenance and repair service... MOQ 1 set Certification ISO9001,CE... Supply Ability 500 Set/Sets per Month Weight (T) 5-18(According to specific model) Packaging Details Standard exporting machine packing with plastic film Lead time (days) 70 (To be negotiated) Please note: The above table data is for reference only. For specific information, please contact us. With the development of science and technology, extrusion blow molding product have become intelligent and automated. Through the advanced control system, accurate control of various parameters, such as temperature, pressure, time, etc., can be achieved. Precise control of these parameters can ensure the stable quality of products and reduce losses during the production process. extrusion blow molding product---FAQs Guide 1.What are the advantages of Leshan blow molding machine?2.How to prevent air leakage in extrusion blow molding product?3.Is there a limit to the size range of extrusion blow molding product?4.How to design and customize extrusion blow molding product?5.What is a blow molding machine?6.What are the key components of a extrusion blow molding product?7.What is the output of extrusion blow molding product?8.How to control temperature and pressure during the production process of extrusion blow molding product?9.About extrusion blow molding product,What shall I provide to you for offer?10.What energy-saving measures are there for extrusion blow molding product?11.How to maintain the stability of extrusion blow molding product?12.How to install the machine and use the extrusion blow molding product? 1.What are the advantages of Leshan blow molding machine? High cost performance, moderate price, more after-sales service coverage, high insurance rate, strong durability of the machine. 2.How to prevent air leakage in extrusion blow molding product? We should perform well in market competition, and the prices of extrusion blow molding product products have a great competitive advantage.1. Regular Maintenance: Regular maintenance of the blow molding machine is essential to prevent air leakage. This includes checking and replacing worn out seals, gaskets, and other components that may contribute to air leakage.2. Proper Lubrication: Lubrication of moving parts is important to ensure smooth operation of the machine and prevent air leakage. Make sure to use the recommended lubricants and follow the manufacturer's instructions for lubrication intervals.3. Check Air Hoses and Fittings: Inspect the air hoses and fittings for any cracks, tears, or loose connections. Replace any damaged parts immediately to prevent air leakage.4. Use High-Quality Components: Using high-quality components, such as valves, seals, and gaskets, can help prevent air leakage in the blow molding machine. These components are designed to withstand high pressures and are less likely to fail.5. Adjust Air Pressure: Make sure to adjust the air pressure according to the manufacturer's recommendations. Too much or too little air pressure can cause air leakage in the machine.6. Properly Align Parts: Misaligned parts can cause air leakage in the blow molding machine. Make sure all parts are properly aligned and tightened to prevent air from escaping.7. Regularly Inspect the Machine: Regularly inspect the machine for any signs of air leakage, such as hissing sounds or drops in air pressure. If any issues are found, address them immediately to prevent further air leakage.8. Train Operators: Properly trained operators can help prevent air leakage by operating the machine correctly and identifying any potential issues before they become major problems.9. Use Air Leak Detection Systems: Consider using air leak detection systems to identify and locate any air leaks in the machine. This can help prevent air leakage and improve the overall efficiency of the machine.10. Replace Worn Out Parts: Over time, parts of the blow molding machine may wear out and contribute to air leakage. It is important to regularly replace these parts to maintain the integrity of the machine and prevent air leakage. 3.Is there a limit to the size range of extrusion blow molding product? We continue to invest in research and development and continue to launch innovative products.Yes, there is a limit to the size range of blow molding machines. The size range of blow molding machines is typically determined by the maximum volume of the mold cavity and the maximum clamping force of the machine. The maximum volume of the mold cavity can range from a few milliliters to several liters, while the maximum clamping force can range from a few tons to several hundred tons.Therefore, the size range of blow molding machines can vary greatly depending on the specific machine and its capabilities. Generally, blow molding machines are used to produce plastic products ranging from small bottles and containers to larger items such as automotive parts and large industrial containers. 4.How to design and customize extrusion blow molding product? We actively participate in the extrusion blow molding product industry associations and organization activities. The corporate social responsibility performed well, and the focus of brand building and promotionDesigning and customizing blow molding machines involves several steps and considerations. Here are some steps to follow:1. Identify the type of blow molding machine needed: There are different types of blow molding machines, such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type has its own unique features and capabilities, so it is important to determine the specific type of machine needed for the desired application.2. Determine the production requirements: The production requirements, such as the desired output, bottle size and shape, and material type, will help determine the specifications and features of the machine.3. Select the appropriate components: The components of a blow molding machine include the extruder, mold, clamping system, and control system. Each component should be carefully selected based on the production requirements and the type of machine.4. Consider the material and design of the mold: The mold is a crucial component of a blow molding machine as it determines the shape and size of the final product. The material and design of the mold should be chosen based on the type of material being used and the desired product specifications.5. Customize the control system: The control system is responsible for the operation and monitoring of the machine. It should be customized to meet the specific production requirements and to ensure efficient and safe operation.6. Incorporate safety features: Safety should be a top priority when designing and customizing blow molding machines. Safety features such as emergency stop buttons, safety guards, and sensors should be incorporated into the design to prevent accidents and ensure the safety of operators.7. Test and optimize the machine: Once the machine is designed and assembled, it should be thoroughly tested to ensure it meets the production requirements and operates efficiently. Any necessary adjustments or optimizations should be made before the machine is put into full production.8. Provide training and support: It is important to provide training and support to operators and maintenance personnel to ensure they are familiar with the machine and can operate and maintain it properly.In addition to these steps, it is important to work closely with a reputable manufacturer or supplier who has experience in designing and customizing blow molding machines. They can provide valuable insights and expertise to help create a machine that meets your specific needs and requirements. 5.What is a blow molding machine? We maintain a stable growth through reasonable capital operations, focus on industry development trends and cutting -edge technologies, and focus on product quality and safety performance.A blow molding machine is a manufacturing machine used to produce hollow plastic parts or containers by inflating a heated plastic tube or parison inside a mold until it takes the shape of the mold cavity. The process involves melting plastic resin and extruding it into a hollow tube, which is then clamped into a mold and inflated with compressed air until it conforms to the shape of the mold. This process is commonly used to produce bottles, containers, and other hollow plastic products. Blow molding machines can be either extrusion blow molding machines or injection blow molding machines, depending on the method used to create the parison. 6.What are the key components of a extrusion blow molding product? Our extrusion blow molding product products have competitive and differentiated advantages, and actively promote digital transformation and innovation.1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.3. Clamping Unit: This unit holds the mold in place and provides the necessary pressure for the blowing process.4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.5. Cooling System: After the parison is blown and formed into the desired shape, a cooling system is used to cool and solidify the plastic.6. Ejection System: Once the plastic has cooled and solidified, the ejection system removes the finished product from the mold.7. Control System: The control system is responsible for monitoring and controlling the various components of the machine, such as temperature, pressure, and speed.8. Mold: The mold is a crucial component of a blow molding machine, as it determines the final shape and size of the product.9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements and functions of the machine.10. Electrical System: The electrical system supplies power to the machine and controls the various electrical components.11. Safety Features: Blow molding machines are equipped with various safety features, such as emergency stop buttons, safety guards, and sensors, to ensure safe operation. 7.What is the output of extrusion blow molding product? We have a good reputation and image in the industry. The quality and price advantage of extrusion blow molding product products is an important factor in our hard overseas market.The output of blow molding machines is plastic products, such as bottles, containers, and other hollow objects. The exact output will vary depending on the size and type of machine, as well as the production speed and efficiency. 8.How to control temperature and pressure during the production process of extrusion blow molding product? We focus on our customers' needs and strive to meet their expectations, so we take this very seriously.1. Use a temperature controller: A temperature controller is an essential tool for controlling the temperature during the production process of blow molding machines. It allows you to set and maintain the desired temperature for the different stages of the process.2. Monitor the temperature regularly: It is important to monitor the temperature of the machine regularly to ensure that it is within the desired range. This can be done using a thermometer or a temperature sensor.3. Adjust the temperature settings: Depending on the type of material being used and the stage of the production process, the temperature settings may need to be adjusted. For example, a higher temperature may be required for melting the plastic, while a lower temperature may be needed for cooling the molded product.4. Use a cooling system: To control the temperature during the cooling stage, a cooling system can be used. This can be in the form of a water chiller or a cooling tower, which helps to maintain a consistent temperature for the molded product.5. Use a pressure regulator: A pressure regulator is used to control the pressure inside the machine. This is important for ensuring that the plastic is evenly distributed and that the final product has the desired shape and thickness.6. Monitor the pressure: Just like temperature, it is important to monitor the pressure inside the machine regularly. This can be done using a pressure gauge or a pressure sensor.7. Adjust the pressure settings: Depending on the type of material and the desired product, the pressure settings may need to be adjusted. This can be done manually or through the use of an automated pressure control system.8. Use safety valves: Safety valves are important for maintaining the pressure within safe limits. They help to prevent any accidents or damage to the machine.9. Train operators: It is important to train operators on how to control the temperature and pressure during the production process. They should be familiar with the different settings and know how to make adjustments when necessary.10. Regular maintenance: Regular maintenance of the machine is crucial for ensuring that the temperature and pressure control systems are functioning properly. This will help to prevent any unexpected issues during the production process. 9.About extrusion blow molding product,What shall I provide to you for offer? Please send us your bottle picture with width,length,weights etc and better to send samples. 10.What energy-saving measures are there for extrusion blow molding product? I have a comprehensive after -sales service system, which can pay attention to market trends in time and adjust our strategy in a timely manner.1. Use energy-efficient motors: Switching to energy-efficient motors can significantly reduce the energy consumption of a blow molding machine. These motors use less electricity and produce less heat, resulting in lower energy costs.2. Optimize air pressure: Adjusting the air pressure to the minimum required level can reduce the energy consumption of the compressor and save energy.3. Use variable frequency drives (VFDs): VFDs can adjust the speed of the motor to match the required output, reducing energy consumption and wear on the motor.4. Insulate heating elements: Insulating the heating elements of the machine can reduce heat loss and improve energy efficiency.5. Use LED lighting: Replacing traditional lighting with energy-efficient LED lights can reduce energy consumption and save on electricity costs.6. Regular maintenance: Proper maintenance of the machine, including cleaning and lubrication, can improve its efficiency and reduce energy consumption.7. Implement a shutdown schedule: Setting a shutdown schedule for the machine when it is not in use can save energy and reduce wear and tear on the machine.8. Use energy-efficient materials: Using energy-efficient materials, such as lightweight plastics, can reduce the energy required to produce and transport the products.9. Implement a heat recovery system: A heat recovery system can capture and reuse the heat generated during the blow molding process, reducing the energy needed to heat the material.10. Invest in a high-efficiency machine: Upgrading to a newer, more energy-efficient blow molding machine can result in significant energy savings in the long run. 11.How to maintain the stability of extrusion blow molding product? We enjoy high authority and influence in the industry and continue to innovate products and service models.1. Regular Maintenance: Regular maintenance is crucial for the stability of blow molding machines. This includes cleaning, lubricating, and inspecting the machine on a regular basis. Any worn or damaged parts should be replaced immediately to prevent further damage.2. Proper Training: Ensure that all operators are properly trained on how to operate the blow molding machine. This will help prevent any accidents or damage to the machine due to operator error.3. Use Quality Materials: The quality of the materials used in the blow molding process can affect the stability of the machine. Using high-quality materials will reduce the risk of machine breakdowns and improve the overall performance.4. Monitor Machine Performance: Keep a close eye on the performance of the machine. This includes monitoring the temperature, pressure, and speed of the machine. Any abnormalities should be addressed immediately to prevent further damage.5. Regular Inspections: Regularly inspect the machine for any signs of wear and tear. This will help identify any potential issues before they become major problems.6. Follow Manufacturer's Guidelines: Follow the manufacturer's guidelines for operating and maintaining the machine. This will ensure that the machine is being used correctly and will help prolong its lifespan.7. Keep the Machine Clean: A clean machine is less likely to experience breakdowns. Regularly clean the machine and remove any debris or dust that may have accumulated.8. Proper Storage: When the machine is not in use, it should be stored in a clean and dry environment. This will help prevent any damage caused by moisture or dust.9. Address Issues Immediately: If any issues arise with the machine, address them immediately. Ignoring problems can lead to more serious issues and can affect the stability of the machine.10. Schedule Professional Servicing: It is important to schedule professional servicing of the machine on a regular basis. This will help identify any potential issues and ensure that the machine is running at its optimal performance. 12.How to install the machine and use the extrusion blow molding product? We can send engineer to your factory for worker training and machine installation.